How Ford is boosting production of the electric F-150 Lightning

The automaker on Thursday hosted Michigan Gov. Gretchen Whitmer and U.S. Rep. Debbie Dingell on a tour of its Rouge Electric Vehicle Center, which has begun building preproduction Lightnings. The company broke ground on the site last year, announcing an initial $700 million investment that would create 300 jobs.

The 500,000 square-foot site is unique among Ford plants in that it doesn’t feature fixed assembly lines. Instead, yellow automated robots carry pieces of vehicles from one part of the plant to another. Part of the vehicles are assembled in the same area where Ford builds the gas-powered F-150s, but come to the Rouge EV Center after they’ve gone through the shared paint shop.
 
Once inside the center, the vehicles are outfitted with batteries and other key components. Plant officials say it takes a couple hours for the vehicle to wind its way through the plant before it’s finished, charged and sent out for delivery. The current preproduction models coming out of the plant are undergoing durability testing, officials said. 
 
“Today’s announcement is a great example of the right way to navigate the transition to tomorrow’s vehicles by ensuring good-paying jobs of the future — investing in building vehicles in the United States, with the hardworking men and women of the UAW,” Laura Dickerson, UAW Region 1A director, said in a statement. “Investments like this can pave the way to a future that protects our families, our communities and our middle class. Ford is doing this the right way with the F-150 Lightning — creating 450 additional UAW-represented jobs. Ford is investing in this all-electric F-150 Lightning, as well as hybrid and gas F-150 versions, as consumer demands shift. It’s not a one-size-fits-all approach.”

Kumar Galhotra, Ford’s president of the Americas and International Markets Group, told reporters Thursday that the automaker wouldn’t hit its 80,000 production capacity limit until 2023.

He said the company didn’t have a prediction for how many reservation holders would convert to actual sales, although he said he “expected it to be in the similar neighborhood” as the roughly 65 percent reservation-to-sales conversion rate seen for the Bronco SUV. 

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